Innovative polymer solutions for high-frequency waveguides

The POLYWISE project is developing new materials and manufacturing concepts for the next generation of high-frequency sensor and communication systems.

Rapid advancements in sensor and communication technology are placing new demands on materials and systems. Increasing frequencies up to several hundred gigahertz enable higher data rates and more precise measurement systems—but also present technical challenges. In the POLYWISE project, we are working on new polymer solutions and manufacturing strategies to efficiently and sustainably realize the next generation of waveguide systems.

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Challenge

As frequencies increase, conventional transmission systems such as cables quickly reach their limits. Signal loss, material limitations, and rising costs make their use in modern applications difficult.

  • Particularly critical factors here are:

  • precisely adjustable permittivity

  • temperature stability of the materials

  • reliable signal transmission at high frequencies

Especially in the automotive sector, systems must also reliably operate across extreme temperature ranges from –40 °C to +105 °C.

Solution

Dielectric waveguides (DWG) offer an innovative alternative to traditional cabling systems. They are made of polymer-based materials and contain no metallic components.

This results in significant advantages:

  • reduced material costs

  • lower weight

  • improved recyclability

  • new design and integration possibilities

Innovation

POLYWISE focuses on the development of new polymer compositions with precisely tunable properties. These are combined with innovative manufacturing and processing concepts.

The goal is to create an optimized waveguide that:

  • transmits high-frequency signals with low loss

  • offers stable electrical properties

  • is scalable for industrial applications

Usage

The polymer waveguides developed open up new possibilities for:

  • High-frequency communication systems

  • Sensor and measurement technology

  • Automotive applications

  • Electronics and telecommunications engineering

Technology and Collaboration

The development and characterization of materials is carried out in close collaboration with various departments:

  • High-Frequency Engineering

  • Communications Engineering

  • Plastics Engineering

  • Sensor Technology

This interdisciplinary approach enables innovative solutions that offer high performance and a wide range of applications.

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POLYWISE: Polymer Waveguides | Werkzeugbau Berger